KLC-4215,TONER CARTRIDGES ULTRASONIC WELDING

ULTRASONIC WELDING MACHINE

TONER CARTRIDGES ULTRASONIC WELDING MACHINE
Characters
IC circuit precision control, automatic overload protection system
adopting digital switch, 1/100 precision re-set control
adjustable horizontal level, easy control welding horn
high O transducer, optimized output
Have resonant frequency when the load, unload, without adjustment for the frequency of welding horn  Square column and column airframe structure is optional, the straight line guide bearing, the precise matching deviceUsing the turbine rotation to adjust the machine movement, which is better than normal Adopting Japan HuangPai brand alloy steel to keep frequency strong and stable Celebrate itself durability for adopting USA aviation standard  7075¡¢6064 Aluminum alloy 
the electronic components are imported from Italy, Japan, American, South Korean, Taiwan and ect
all in one high capacity machine, applied for high precision of welding workpiece
Automatic protective device, which is optional high-power machine, which is applied for Large workpiece
Technique specifications
Model KLC-2615 KLC-3215 KLC-4215
Input  power 2600w 3200W 4200W
Frequency 20KHZ
Input voltage  220V
Max input power 1.2KW 1.9KW 2.3KW
Stroke distance 70mm
Oscillation system Atuo-stimulating
Output time 0.01-99S
Pressure  Pressure  bound  1-7bar
Welding area  200mm 220mm 250mm
Compressor 1HP
Net weight  110kg 100kg 115kg
MFR: KEEPLEADER has modified and designed machine to accommodate our customers’ unique and special requirements, pls contact KEEPLEADER for tech assessment with your detailed application
Variants of joint design for different requirement
Step joint
This type of joint design in relatively easy to implement in the injection-molding tool, when amorphous plastic joint, this joint design promotes production of visibly flawless, high-strength and air-tight welds, additional advantages are that the step joint supports self-centering of components and absorption of increased shear and tensile forces, KEEPLEADER™ engineer always recommend this kind as prior choose
Tongue and groove joint
The greatest strength is usually attained by using a tongue and groove joint, gap dimensions with very small clearances crease a capillary effect which causes the generated melt o penetrate through the entire joint area, and this joint design requires relatively thick walls and is a fundamental recommendation from KEEPLEADER™, provided that all prerequisites are met
Mash joint
The mash joint has proved to be successful for semi-crystalline plastic combined with thin walls, with large jointing distances this joint design typically produces air-tight and high strength welds,
Double V Joint
This joint is recommended by KEEPLEADER™ for components with a wall thickness of less than 1.5mm, precise automatic centering of components and the resulting defined joint positioning contributes to high strength after welding, it should be noted that precise injection-molding and the correct adjustment of the joint are absolutely necessary
Staking
Using ultrasonic vibration for staking allows thermoplastic molded components to be quickly and cleanly joined with metallic or other non weldable materials
This is no need for other additional consumables, this heat resulting from the staking process can be dissipated by means of an air-cooled sonotrode, after the actual staking process, the system provide a pre-selected hold time so that the melt can fully solidify under static pressure, in this way, reset forces are blocked, which in turn ensures accurate and zero-clearance joint
Spot welding
The molded components that are to be welded lie planar on top of one another without prepared joint points and without energy direction, the point of the sonotrode penetrates through the upper plate into the lower plate and so plasticizes the plastic in both components, the resulting melt partly collects in the joint and produces a local, spot weld
Swaging
It is always possible to mold components with the necessary staking pins, swaging is a suitable alternative for these kinds of application, the contract face of the sonotrode must be machined appropriated for the recasting swaging process, the sequence and cycle times of the process correspond to those of staking, ultrasonic swaging allows for reforming of large formats and could include the entire circumference of the components
ULTRASONIC WELDING MACHINE

 

 

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