KLC-2615,SECURITY SEAL ULTRASONIC WELDING MACHINE

MACHINE DESCRIPTION
Characters
IC circuit precision control, automatic overload protection system
adopting digital switch, 1/100 precision re-set control
adjustable horizontal level, easy control welding horn
high O transducer, optimized output Have resonant frequency when the load, unload, without adjustment for the frequency of welding horn  Square column and column airframe structure is optional, the straight line guide bearing, the precise matching device Using the turbine rotation to adjust the machine movement, which is better than normal Adopting Japan HuangPai brand alloy steel to keep frequency strong and stable Celebrate itself durability for adopting USA aviation standard  7075¡¢6064 Aluminum alloy 
the electronic components are imported from Italy, Japan, American, South Korean, Taiwan and act
all in one high capacity machine, applied for high precision of welding work piece
Automatic protective device, which is optional
high-power machine, which is applied for Large work piece
Mainly parameter
Model
KLC-2615
KLC-3215
KLC-4215
Input  power
2600w
3200W
4200W
Frequency
15KHZ
Input voltage 
110V/220V
Stroke distance
70mm
Oscillation system
Auto-stimulating
Output time
0.01-99S
Pressure 
Pressure  bound  2-7bar
Welding area 
200mm
2200mm
250mm
Compressor
1HP
Net weight 
220kg
230kg
240kg
ULTRASONIC WELDING TECHNOLOG
01: Introduction
Ultrasonic welder uses high-frequency ultrasonic acoustic vibrations which are applied to thermoplastic parts that are being held together under pressure to creat a solid state weld, this method is most commonly used to join thermoplastic and in joining materials that aren’t similar and does not require any bolts, nails, soldering material or adhesive that are needed to join the material together

Although ultrasonic welder uses vibration to create a weld, ultrasonic welder is a different method from “vibration welding” (also known as friction welding), in vibration welding one

Material is held in place, while the others is moved back and forth by either an alternating electromagnetic or hydraulic linear motion generator, in ultrasonic welder, both materials are held in place and a high frequency nise is applied to produce friction and then create a weld, during the welding process, the material to be welded are placed between a fixed shaped nest and sonotrode which is connected to a transducer which produces a low amplitude acoustic vibration, the acoustic energy creates friction, produces heat, and then the parts are welded together less than a second-making it one of the fastest welding method in use today

While vibration welding has the capacity for larger components, ultrasonic welder offers a far less complex process and presents less limitations for which materials can be joined together, these advantages for ultrasonic welder generally apply when it’s compared to other plastic welder processes such as ahhesive welding, spin bonding, and plate welding, having said that, ultrasonic welder has its limitations when joining together certain material

02: History of Ultrasonic welding

Although ultrasonic welder was first developed in the 1940, that is was first used industrially in  the early 1960 for fine wire binding in the growing electronics industry, however, in 4963 ultrasonic welder was introduced into the plastic welding process where is has proven one of most popular welding methods, it has since been used for welding aluminum and thin sheet metal for the automotive industry in addition to welding copper to aluminum for ignition modules, wire to terminals and wire-to wire harness

03: Advantages of ultrasonic welder

Because ultrasonic welding requires no connective bolts or soldering material to bind the two pieces together its saves on manufacturing and production costs, the welds created using this

Process are visually appealing since there are no visible seams which can detract from the finished piece, the process of ultrasonic welder is primarily an automated process that only requires the welding to pull a lever or push a button to produce the ultrasonic weld
Since ultrasonic welder can be used to join wires and circuitry, it is perfect for use in industries that produce computer and electrical components, it is ideal because it creates reliable bonds without introducing any impurities or thermal distortion to the components being joined, the weld also dries rapidly because there are no adhesive or solvents to dry and, there is no need for materials to cure

04: Limitation of ultrasonic welding

Perhaps the greatest limitation of ultrasonic welder is that the largest piece it can effectively weld in 250mm, according to the technology company there is due to limitations in the power output capability of a single transducer, the inability of the horns to stransmit every high power, and amplitude control difficulties due to the face that joints of this length are comparable to the wavelength of the ultrasound

Ultrasonic welder also require a lower moisture content in the materials that it welds, vibration welding is preferable for materials with a higher moisture content, in addition, if the materials are too thick, ultrasonic welder is not an effective way to join them

ILLUSTRATION

 DETAILED IMAGES
WELDING SAMPLES

 

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