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Wire Splicing Welder Ultrasonic Metal Welding Machine of Copper_Aluminum Braided_Stranded Wires_Wiring Harness Bonding Equipment

Wire Splicing Welder Ultrasonic Metal Welding Machine

Wire Splicing Welder Ultrasonic Metal Welding Machine

Wire Splicing Welder Ultrasonic Metal Welding Machine is a special method that use mechanical vibration energy of ultrasonic frequency to connect the same or dissimilar metal wires, when the wire is ultrasonically welded, neither electric current nor high temperature heat source is applied to the metal wires, but under static pressure, the mechanical energy is transformed into internal energy, deformation energy and limited temperature rise, solid phase welding occurs when the metal wires reach the re-crystallization temperature, therefore, it effectively overcomes the spatter and oxidation caused by resistance welding, Wire Splicing Welder Ultrasonic Metal Welding Machine can perform single-point welding, multi-point welding and short strip welding on thin wire or sheet material of non-ferrous metals, such as copper, silver, aluminum, and nickel, it can be widely used in the welding of thyristor leads, fuse pieces, electrical leads, lithium battery pole and tabs

Product description


metal ultrasonic welding for Battery Cathode/Anode, Tags, wire harness Welding

Principle of ultrasonic metal welding

Wire Splicing Welder Ultrasonic Metal Welding Machine is applied in Battery industries, the ultrasonic frequency is 20-40khz, ultrasonic energy is generated by high-frequency mechanical vibration, which is applied on the surface of welding parts in welding area under pressure (3kg-5kgs), the same metal or dissimilar metal of non-ferrous can be welded without heating and current, the only mechanical vibration is only repeating between the welding parts to form a solid combination

Character

Adopt advanced technology from USA, Microprocessor control, automatic frequency tuning, automatic current checking and phase frequency

LED display keep the machine visible in operation and regulation

Imported components, good performance in energy output

Overcurrent protection and soft start can keep the machine safe

High quality mould/Tooling can extend lifespan

Easy installation and operation

Parameter

Model

KLM-1240

Ultrasonic power

1.2kw

Ultrasonic frequency

40khz

Air supply

7-8bat (kg/cm*2)

Power supply

220VAC,50HZ

Maximum working pressure

6kg/ cm*2

Minimum working pressure

0.3kg/cm*2

Inlet connection

Quick coupling

Welding time

0.01s-10s (adjustable)

Squeeze time

0.02s-1s (adjustable)

Frequency display

00.0000-40.000hz

Power option

300w,600w,1200w

Automatic frequency tuning

±40HZ

Protection system

Inside power tube self-protection 60+

EMI/EMC

qualified

Cylinder diameter

50mm

Cylinder stroke

20mm

Welding head

Fillet welding

Size of welding spot

3*30mm

Overall size

438*280*329mm

Net weight

40kgs

Packing size

210*50*2000mm

MFR: KEEPLEADER has modified and designed Wire Splicing Welder Ultrasonic Metal Welding Machine to accommodate our customers' unique and special requirements, pls contact KEEPLEADER for tech assessment to make a proper quotation

Comapny overview


Wire Splicing Welder Ultrasonic Metal Welding Machine

Wire Splicing Welder Ultrasonic Metal Welding Machine has salient advantages in elements of #1: English and Chinese touch screen, easy to set and convenient operation #2: the circuit is equipped with a double automatic protection device for frequency offset and excessive current, the metal ultrasonic welder is stable and energy conversion and utilization is high #3:equipped with a high-performance power source, automatic tracking of transducer frequency with two control modes of time and energy #4: low requirements on the terminal surface, no need to scrape off the oxide layer or electroplating layer #5: the bonding is fir and reliable, and the resistance after welding is very small, or close to zero and, the conductivity is good #6: the welded wires do not be melted, and keep them metal properties, achieve cold bonding of no pollution such as any flux, filler, soldering agent, auxiliary gas #7: the whole machine is an integrated design, and ultrasonic metal welder is small in size, light in weight, beautiful in appearance, moreover, convenient to move #7: auto feeding device and automated positioning system, and other specified device all are available in built-in construction

Product uses


Wire Splicing Welder Ultrasonic Metal Welding Machine

Wire Splicing Welder Ultrasonic Metal Welding Machine

Wire Splicing Welder Ultrasonic Metal Welding Machine is a crucial joining technology used in the creating of wire harness for many industries and bonding battery electrode,laminated foil,tabs, strips and leading wire,the process involves joining multiple wires each other or joining wires with terminals or conductive contacts, compared with more traditional welding methods like crimping or resistance welding,Wire Splicing Welder Ultrasonic Metal Welding Machine offers several advantages, these include the higher quality weld joints, better process control and low energy consumption

Packaging and shipment


Wire Splicing Welder Ultrasonic Metal Welding Machine

Wire Splicing Welder Ultrasonic Metal Welding Machine is installed during transportation, which is packed into plywood case, the user can directly use for normal working after open the package

Contact Us


Wire Splicing Welder Ultrasonic Metal Welding Machine performs a reliable cold connection of metal parts in bonding of wire harness, ultrasonic power output contributes to versatile materials and bonding size, thanks to tech team of keepleader, we create bespoke pneumatic or motorized actuator in exerting pressure during ultrasonic frictional vibration to achieve a reliable bonding process, any specified demand can take up our interests, we will work on your concerns, work out a complianced soltion for your validation before arranging production, moreover, won't increase your cost, pls give us a chance to proof our capability via your initiated collaboration

 Attn: MS Helen

 E-mail:sales@keepleader.com

 Cellphone: +86 13590415784 (Wechat/Whatsapp)

 Tel: +86 755 84190358

 Website: www.hfwelds.com / www.keepleader.com


 Wire Splicing Welder Ultrasonic Metal Welding Machine is installed during transportation, which is packed into plywood case, the user can directly use for normal working after open the package