Plastic Sonic Welder Ultrasonic Welding Equipment for PP_PVC_ABS_PE_PC 15KHz_20KHz Ultrasound Vibration Bonding Welders Machine

Plastic Sonic Welder Ultrasonic Welding Equipment

Plastic Sonic Welder Ultrasonic Welding Equipment is industrial process whereby high-frequency ultrasonic acoustic vibration are locally applied to work-pieces being hold together under controlled pressure to exert a solid-state weld, it is commonly used for thermoplastic bonding, and especially for jointing dissimilar materials, in Plastic Sonic Welder Ultrasonic Welding Equipment, there are no connective bolts, nails, soldering material, or adhesives necessary to bind the materials together, because of acoustic vibration of molecular scale to cause the temperature raised only at the joining area but stays below the melting point of the involved materials thus preventing any unwanted properties which many arise from high temperature exposure of materials

Product description

Note: The parameter herein stated is manually measured, the actual machine has possibility in little difference, if have crucial demand in its application, please double check with our sales, only paper confirmed will be regarded as contracted obligation 

KEEPLEADER™  has designed and modified machine to accommodate our customers' special and unique requirementsThe KEEPLEADER™  will do endless improvement, please contact us for updated

and advise following

❶ welding material and its shape size in maximum

❷ sample picture for ref

❸ provide the 3D drawing of IGS or STP format

Detailed Images

Plastic Sonic Welder Ultrasonic Welding Equipment takes carefully designed, our sonic welder is of the highest quality and standard, it has always been our mission to find and supply sonic welder that will enhance your business, keepleader has down this by looking at the technology conditions and process routes that welding plastic machinery takes, by understanding which conditions and process routes provide the best result, keepleader can select the sonic welder will supply it,hours of research have gone into locating the perfect sonic welder for plastic joining practices, as such we guarantee improvements in your process from the moment you start using the machines,in fact, it is not only the process of joining plastic that will improve the overall output of the sonic welder, and your business will improve, resulting in an improved standard which you will supply,accuracy is another factor that can mean high quality or long quality of standard, our Plastic Sonic Welder Ultrasonic Welding Equipment is designed in their own right to be able to boost the accuracy of the highest possible level, with the easy of forming being a huge benefit, you manufacturing process will become for most efficient, on top of this, the reduction of post-treatment processes and faster production save on costs, our Plastic Sonic Welder Ultrasonic Welding Equipment has the edge and will give you and edge compared to your competitors, streamline you process by using high-quality plastic joining sonic welder

Product overview

Plastic Sonic Welder Ultrasonic Welding Equipment is suitable for welding operations of thermoplastic parts from medium to large size, this technique is fast, efficient, non-contaminating and requires no consumables, in addition to welding, ultrasonic processes can be used to insert, stake, stud weld, and spot weld thermoplastic as well as seal, slit and laminated thermoplastic films and fabrics, ultrasonic kits can be easily integrated into automatic systems, such as auto turntable indexing and conveyor belt transmission and etc for auto loading, unloading and collection 

Buying guides

Variants of joint design for different requirement

Step joint

This type of joint design in relatively easy to implement in the injection-molding tool, when amorphous plastic joint, this joint design promotes production of visibly flawless, high-strength and air-tight welds, additional advantages are that the step joint supports self-centering of components and absorption of increased shear and tensile forces, KEEPLEADER™ engineer always recommend this kind as prior choose

Tongue and groove joint

The greatest strength is usually attained by using a tongue and groove joint, gap dimensions with very small clearances crease a capillary effect which causes the generated melt o penetrate through the entire joint area, and this joint design requires relatively thick walls and is a fundamental recommendation from KEEPLEADER™, provided that all prerequisites are met

Mash joint

The mash joint has proved to be successful for semi-crystalline plastic combined with thin walls, with large jointing distances this joint design typically produces air-tight and high strength welds,

Double V Joint

This joint is recommended by KEEPLEADER™ for components with a wall thickness of less than 1.5mm, precise automatic centering of components and the resulting defined joint positioning contributes to high strength after welding, it should be noted that precise injection-molding and the correct adjustment of the joint are absolutely necessary

Staking

Using ultrasonic vibration for staking allows thermoplastic molded components to be quickly and cleanly joined with metallic or other non weldable materials

This is no need for other additional consumables, this heat resulting from the staking process can be dissipated by means of an air-cooled sonotrode, after the actual staking process, the system provide a pre-selected hold time so that the melt can fully solidify under static pressure, in this way, reset forces are blocked, which in turn ensures accurate and zero-clearance joint

Spot welding

The molded components that are to be welded lie planar on top of one another without prepared joint points and without energy direction, the point of the sonotrode penetrates through the upper plate into the lower plate and so plasticizes the plastic in both components, the resulting melt partly collects in the joint and produces a local, spot weld

Swaging

It is always possible to mold components with the necessary staking pins, swaging is a suitable alternative for these kinds of application, the contract face of the sonotrode must be machined appropriated for the recasting swaging process, the sequence and cycle times of the process correspond to those of staking, ultrasonic swaging allows for reforming of large formats and could include the entire circumference of the components

Plastic Sonic Welder Ultrasonic Welding Equipment must has jointing design for thermoplastic welding, embedding, staking, inserting and swaging, especially for welding, the energy director must built in

Product uses

Plastic Sonic Welder Ultrasonic Welding Equipment is an industrial technique whereby high frequency ultrasonic acoustic vibration are locally applied to work-pieces being held together under pressure to create a solid-state weld
Plastic Sonic Welder Ultrasonic Welding Equipment is widely used in automotive industry,electronic industry,medical industry, household appliances, woven apparel, office supplies, packaging industry, toy industry and so on

Contact Us

We devote to provide the best Plastic Sonic Welder Ultrasonic Welding Equipment for your business at great prices, with years of experience, we have chosen the best selection of sonic welder which will ensure efficiency in production, your will be choosing technology that is at the forefront of plastic welding machine, the reason is that we have carefully picked out innovative sonic welder that will improve your output, contact keepleader for more information on our sonic welder, we are happy to assist you

☺ Attn: MS Helen

✉ E-mail:sales@keepleader.com

☎ Cellphone: +86 13590415784 (Wechat/Whatsapp)

☎ Tel: +86 755 84190358

☞ Website: www.hfwelds.com / www.keepleader.com