ultrasonic cleaner,ultrasonic welder,high frequency welder,Ultrasonic golf Cleaner,High frequency packing machine,Vapor degreaser,Transparent Cylinder making machine,portable spot welders

Clean Car Radiator/Cylinder/Parts Cleaning Equipment Ultrasonic Cleaner for Auto Parts Oil Washing Industrial Ultrasonic Machine

Clean Car Radiator/Cylinder/Parts Cleaning Equipment Ultrasonic Cleaner

Clean Car Radiator/Cylinder/Parts Cleaning Equipment Ultrasonic Cleaner

Clean Car Radiator/Cylinder/Parts Cleaning Equipment Ultrasonic Cleaner is single tank all in one machine of ultrasonic agitation explosive jetting, immersion rinsing

Machine Description


Application

Clean Car Radiator/Cylinder/Parts Cleaning Equipment Ultrasonic Cleaner Do Cleaning for Motor, Car engine and peripheral engine parts, and other metal parts in need of removing oil, Polishing wax, dust and etc

Character

Auto frequency tracking function, which have advantage of automatic find the best ultrasonic performance for different cleaning parts

This machine can connect with remote control

All in one machine, Compacted design, which is easy operation

The machine has special access to do maintenance

Low voltage operation penal for safe operation

Detailed parameter

Name

Clean Car Radiator/Cylinder/Parts Cleaning Equipment Ultrasonic Cleaner

Model

KLE-1056

 Vibrators

 56pcs

Auxiliary

Cleaning basket and heating

Ultrasonic power

2.8KW

Heating power

9KW

Vibrator standard

28khz/40khz,50W/60w/pc (optional)

Power supply

380V/220V,50HZ/60HZ (optional)

Size of inner cleaning tank

800*650*650mm(L*W*H)

Size of outside

1000*850*1200mm

Capacity

 338L (270L is available)

Control mode

Mechanical

Heating temperature

0 up to 110 adjustable

Vibration mode

Bottom vibration

Heating mode

Heating board at two sides

Cleaning basket

Stainless steel, the mesh over 10*10mm

Switch

Separated Power Switch, Ultrasonic SW and Heating SW

Configuration

Assembled Four Universal wheel

Separated lid/Cap

With cleaning Basket

Each generator has power wire of 5m

High Q value(NTK made in Japan) Vibrators

Stainless steel Drain valve assembled under the bottom

Automatic frequency tracking Generator

Over-current protection

Soft-start function

Material

Inner cleaning tank

SUS304L,2.0mm

Vibrating side

SUS 304L,2.5mm

Surrounded outside

SUS 304L,1.0mm

Base support

Stainless steel Square tube 38mmx38mm,1.5mm

DC Connector

no, low voltage power connection

Process standard

Vibration side

Hard chrome plated over 0.05mm

Appearance

No glitches, no corners, smooth, beautiful

Inner cleaning tank

Well welded, upright, water-proof

Welding spot

No burn marks, welding marks after polishing

Fixed screw

Ball head smooth

Assembled mode of vibrator

Glued + Screwed

Heating rod

Well insulated, short-cut protected

Free spare parts

Separated generator, heating rod, fuse

Packing

Wooden case with pallet, easy operated by fork

Supported under the bottom avoid impacting during delivery

Stretch seal around

Clean Car Radiator/Cylinder/Parts Cleaning Equipment Ultrasonic Cleaner is acceptable for customized size and function, if you cannot find your preferred features, pls contact us for technical confirmation

Technology


How ultrasonic work for Car parts ultrasonic washer ?

Ultrasonic cleaning uses sound waves that are introduced into the cleaning liquid by means of “transducers” mounted to the cleaning tank, the sound waves travel through the tank and create waves of compression and expansion in the liquid, in the compression wave, the molecules of the cleaning liquid are compressed together tightly, conversely, in the expansion wave, the molecular are pulled apart rapidly, the expansion is so dramatic that the molecules are ripped apart creating microscopic bubbles, even though the bubbles are too tiny to be seen by the naked eyes they contain a partial vacuum during the spit second they exist, as the pressure around the bubbles becomes great, the fluid around the bubble rushes in collapsing the bubble very rapidly

Clean Car Radiator/Cylinder/Parts Cleaning Equipment Ultrasonic Cleaner

Clean Car Radiator/Cylinder/Parts Cleaning Equipment Ultrasonic Cleaner has functionality of frequency auto-sweeping to keep consistent cleaning performance

Detailed images


Clean Car Radiator/Cylinder/Parts Cleaning Equipment Ultrasonic Cleaner

Clean Car Radiator/Cylinder/Parts Cleaning Equipment Ultrasonic Cleaner  has ♦1: Tank lid ♦2: Cleaning basket ♦3: Single tank ♦4: with heating function ♦5: Drainage outlet ♦6: Removable casters

Product uses


Clean Car Radiator/Cylinder/Parts Cleaning Equipment Ultrasonic Cleaner

Clean Car Radiator/Cylinder/Parts Cleaning Equipment Ultrasonic Cleaner can clean  big size assembled and small car components

Product overview


The Advantages of KEEPLEADER Engine block ultrasonic cleaning machine

Ultrasonic cleaning machine delivers high performance industrial strength, cleaning action on Engine block, carburetor and Engine parts

01: Cleans carbon deposits from carburetors and all manner of engine parts

02: Removes stubborn oil grease, lubricants, paint, rust, and dirty (with-pre-cleaning in same cases

03: Aluminum sate

04: Penetrates deep into the part and cleans holes, small apertures and crevices

05: Clean sensitive parts like wiring and plastic without damage

06: Does not require line-of-sight for effective cleaning

07: Ensures part longevity due to high degree of cleanliness

KEEPLEADER™ Engine block ultrasonic cleaning machine are revolutionizing cleaning methods and processes on the automotive and mechanic shop floor, our Engine block ultrasonic cleaning machine can clean all kinds of automotive, aircraft, and marine engine parts, ultrasonic technology for cleaning parts eliminates manual labor while providing you with superior cleaning action, most parts can be cleaned with environmentally friendly water-based solutions

Ultrasonic cleaning machines work on the principle of agitating cleaning solvents using high frequency sound waves, the ultrasonic agitation creates millions of microscopic bubbles that implode releasing vast quantities of energy, this action, know as cavitations, dislodges any contaminant stuck to the surface of a part, ultrasonic cavitations thoroughly cleans every surface in contact with the cleaning fluid

While ultrasonic cleaning is the perfect deep cleaning solution for engine parts, choosing the right combination of cleaning machine and its cleaning chemistry can get a bit tricky, need help in selecting, these are several basics you need to know, this is where we come in, call KEEPLEADER™ and our engineer will help you select the right cleaning machine and machine chemistry

The cleaning scope of KEEPLEADER Engine block ultrasonic cleaning machine

Suitable for all types of engine parts

KEEPLEADER™ engine block ultrasonic cleaning machine effectively and thoroughly clean all types of engine parts

01: Automotive: thoroughly removes carbon deposits, grease, and other types of dirty and contaminants from carburetor, exhaust manifolds, cylinder blocks, 2-stroke and 4 stroke motorcycle engines, snow machines, ATV cylinders and heads, and more.

02: Marine: Suitable for inboard and outboard motors, the cleaning chemistry is both thorough and gentle on the aluminum parts reducing the risk of future corrosion

03: Aircraft: The high performance demands of aircraft engines establish the need for an intensive cleaning process that will restore the engine part to near original condition, our engine block ultrasonic cleaning machine easily, thoroughly, and safely clean both large and small parts, turbine blades, fuel nozzles, generator components, brakesand other parts that require periodic cleaning are all effectively and thoroughly cleaned using the ultrasonic cleaning process

Choosing the right combination for your specific situation can be challenging if this is your first time, just send email to KEEPLEADER™, we will quickly help you identify the optimum product and cleaning chemistry combo

Why choose ultrasonic cleaning machine to clean our engine block and engine parts?

Clean intricate and difficult to reach areas easily

A major challenge of any cleaning system is the difficulty faced in tackling tiny spaces, intricate geometries, and difficult to reach surfaces, ultrasonic cleaning penetrates even blind holes and small apertures, that previously had hit-and miss success rates, the uniform agitation of the cleaning solution ensures that the cleaning action penetrates even hard to reach areas that previously required specialized brushes and other complicated cleaning devices with no real guarantee of a successful and consistent cleaning outcome, various factors go into determining which combination of an ultrasonic unit and chemical solution is suited to your particular requirement

For effective cleaning the ultrasonic cleaning machine must use the right of cleaning chemistry, operate at the right temperature and use the correct frequency, the part to be cleaned the contaminant to be removed and the degree of soil, determine this, our years of experience advising manufacturing and maintenance clients on the right process for their cleaning needs help us identify the exact product combo that you need, just send KEEPLAEDER email or call us, and we’ll guide you to the right solution quick

Product drawing


Clean Car Radiator/Cylinder/Parts Cleaning Equipment Ultrasonic Cleaner

Clean Car Radiator/Cylinder/Parts Cleaning Equipment Ultrasonic Cleaner is available for costomized dimension, functionality and configuration

Buying guides


01: Choose your correct system
For customers demanding multiple stage ultrasonic cleaning and high efficiency parts drying, KEEPLEADER™ multi-stage consoles provide the same efficient, effective ultrasonic cleaning technology plus the ability to move the items items through additional wash and rise stages, KEEPLEADER™ will design a custom-sized and custom-featured ultrasonic cleaning machine to meet your specific needs
011: heated ultrasonic cleaning
012: heated ultrasonic cleaning + heated rinse
013: heated ultrasonic cleaning + heated ultrasonic rinsing
014: heated ultrasonic cleaning + heated ultrasonic rinsing + hot air drying
015: Inner size of cleaning tank, frame construction, custom color, ultrasonic frequency
02: Choose your tank size
021: the length*Width*depth you wanting
022: advise KEEPLEADER™ the size of your cleaning parts and cleaning efficiency
03: Each system includes:
031: Full insulated stainless steel tanks
032: Exterior power coat finish
033: Digital temperature controls-each tank
034: Digital timer-controlled ultrasonic cleaning
035: Dual stage filtration-cleaning stage
036: Single-stage filtration rinse stage
037: Low-level float sensors-each stage
04: Exceed industry standards
041: All size available, including bench version
042: High quality stainless steel construction
043: For vapor degreasing, cleaning and drying applications
044: Full solution control features

After-sale service


After purchasing at KEEPLEADER™ is first step of our after-service, all of machines at KEEPLEADER™ has one year guarantee, we provide free samples for defected parts to do replacement except for human damage, under information for your notice

01: KEEPLEADER™ always posts the new technical file in our homepage that can help our client in new technical information of machines’ design, character, application, operation, maintenance,

and related, KEEPLEADER™ also welcome our clients feed back the machines’ working condition that can get one to one service

02: If the machine you purchased has any defects, please contact sales representative at KEEPLEADER™, we will assign our experienced engineer analyze your case and provide technical support, in case of damaged parts that cannot repair, KEEPLEADER™ will provide a new parts to replace the defect

03: For any replacement and maintenance, KEEPLEADER™ has user manual and training video

04: KEEPLEADER™ can go to oversea for on-site training

05: KEEPLEADER™ can provide electric diagram if in need

06: Clean Car Radiator/Cylinder/Parts Cleaning Equipment Ultrasonic Cleaner has "user manual" and "tutorial video"

FRQ


Troubleshooting of ultrasonic cleaning process

How to use ultrasonic cleaning machine correctly and efficiently, there are many professional suggestions collected from KEEPLEADER’S training course, herein, hope this post can acknowledge more companies, who are using ultrasonic cleaning in their production process

01: In first shift working, our ultrasonic cleaning machine works not so expected, why is this so?

Ans: everyone clearly knows that ultrasonic cleaning must use aqueous media or chemical solution, this possibility of dissolved gases hided, in ultrasonic process, as high-frequency sound waves travel through aqueous media, areas of compression and rarefaction occur, during rarefaction, there is negative pressure, with enough loudness (sufficient amplitude), cavitation, voids or tear in the cleaning liquid occur, these are sometimes referred as cavitation or vacuum bubbles, when the bubbles collapse or implode during compression, the energy (pressure and localized temperature) associated with this collapse is responsible for the cleaning power of ultrasonic

 In the first shift cleaning, it is a near certainty that the aqueous media contains dissolved gases, this means that the ultrasonic bubbles formed during rarefaction contain dissolved gases rather that a near-vacuum, the bubbles are “cushy”, so they do not collapse efficiency, turning on the ultrasonic for a few minutes prior to processing a product releases the dissolved gases, if the ultrasonic machines have not been used for a whole, you should degas cleaning chemistries, or if fresh cleaning chemistry has been added, if in doubt, then degas

02: We have a small unheated ultrasonic tank, as the day goes on, cleaning efficiency keeps getting better, is this all due to degassing?

Ans: Most of the improvement is probably due to temperature effects, in fact, as the day progresses, the ultrasonic transducers generate heat, causing the temperature in the ultrasonic tank to increase, unless a temperature-controlled system is used, as the temperature increase, ultrasonic cleaning performance tents to improve, up to a point, the maximum performance temperature depends on the cleaning chemistry, for water, the maximum temperature about 55 degree, as the temperature increase, the viscosity of cleaning chemistry decreases, so cavitation becomes increasing effect, in addition, as the temperature increases, cleaning effectiveness tents to increase, whether or not ultrasonic are used

03: Why does ultrasonic performance decline later in the day?

Ans: When the liquid reach its boiling point caused by heating and inherent ultrasonic produced, for reason related to the degassing issue, the higher temperature, the higher the vapor pressure of the liquid, so the cavitation bubbles has more vapor, the bubbles become “cushy” and they do not implode effectively

04: The effectiveness of our ultrasonic cleaning line seems to vary throughout the day, why do we notice the worst problems when our throughout is highest?

Ans: The tank size usually design its average cleaning volume, if the cleaning basket is overloaded, the ultrasonic energy cannot reach any corner because of ultrasonic intensity is dampened during travelling ,

05: How to choose correct ultrasonic frequency?

Ans: For small components and precision parts, KEEPLEADER suggest 40khg or bigger, the higher frequency, the bubbles is smaller, which can have good penetrating performance into tiny blind holds, recesses, cracks, and gentle ultrasonic rubbing force, can well protect the substrate of cleaning parts, but the smaller bubbles cannot contain higher temperature and pressure, so, for big size parts or heavy grease, 28khz play a good cleaning role, up to one point, this depends on the your current and anticipated production line and process requirements

06: Our parts have heavy grease, we toss parts into the ultrasonic tank, leave them there for hours, How long do we need to clean them?

Ans: Ultrasonic cleaning time usually set in minutes, 3 to 5 minutes is normal, but, tank normally heated or chemical added to reduce the water surface tension and improve the bubble forming, many factories also using spraying process to speed up the cleaning, anyhow, the cleaning time is not hours, if have somehow, the chemical added might not be optimal, you need to adjust the change it, or ultrasonic transducer might be malfunctioning, the placement of the transducer or power density might be incorrect for the task at hand, the parts might not be suspended properly, so that parts are shadowed

07: If plastic tank, basket or fixture is ok for ultrasonic cleaning system?

Usually, no plastic in ultrasonic cleaning should be better, as mentioned previous, ultrasonic contains pressure and hot energy in vacuum bubbles, which implode when touching the substrate of cleaning parts, plastic tank, basket or fixture can soften and dampen the suction force, so, stainless steel, metal basket is recommended, we notice that some companies toss their parts into the plastic tank with ultrasonic vibrations in testing and erroneously concludes that their tank is workable, so not that, KEEPLEADER also advise you to consider your mesh size, try to use big mesh size in solid stance

08: Can we use acetone in ultrasonic cleaning for small-scale?

Inflammable solvent is strongly forbidden in ultrasonic cleaning, acetone is over its flash point at ambient temperature, ultrasonic is ignition source, most of ultrasonic cleaning machine is designed for organic, non-inflammable solvent cleaning

09: Conclusions

Efficient ultrasonic cleaning depends on its cleaning quality and productivity, for ordering, you need to evaluate what ultrasonic cleaning system can do, even the most important is what cannot do, take a step back, look at your whole cleaning line, where need to be improved and changed

Clean Car Radiator/Cylinder/Parts Cleaning Equipment Ultrasonic Cleaner

Clean Car Radiator/Cylinder/Parts Cleaning Equipment Ultrasonic Cleaner is usually adopted detergent "Neutral, or Weak Alkali" the detailed formulation necessitate consulting with your local chemical supplier with your cleaning parts, contamination, cleaning effect expected, and other concerns 

Contact Us

Clean Car Radiator/Cylinder/Parts Cleaning Equipment Ultrasonic Cleaner

For more information of Clean Car Radiator/Cylinder/Parts Cleaning Equipment Ultrasonic Cleaner, Please contact keepleader

☺ Attn: Ms Helen

✉ E-mail: sales@keepleader.com

☎ Cellphone/Wechat/Whatsapp: + 86 13590415784

☎ Tel: + 86 755 84190358

☞ Website: www.keepleader.com / www.hfwelds.com