Clean Car Radiator/Cylinder/Parts Cleaning Equipment Ultrasonic Cleaner is single tank all in one machine of ultrasonic agitation explosive jetting, immersion rinsing
Machine Description
Application | |
Clean Car Radiator/Cylinder/Parts Cleaning Equipment Ultrasonic Cleaner Do Cleaning for Motor, Car engine and peripheral engine parts, and other metal parts in need of removing oil, Polishing wax, dust and etc | |
Character | |
Auto frequency tracking function, which have advantage of automatic find the best ultrasonic performance for different cleaning parts This machine can connect with remote control All in one machine, Compacted design, which is easy operation The machine has special access to do maintenance Low voltage operation penal for safe operation | |
Detailed parameter | |
Name | Clean Car Radiator/Cylinder/Parts Cleaning Equipment Ultrasonic Cleaner |
Model | KLE-1056 |
Vibrators | 56pcs |
Auxiliary | Cleaning basket and heating |
Ultrasonic power | 2.8KW |
Heating power | 9KW |
Vibrator standard | 28khz/40khz,50W/60w/pc (optional) |
Power supply | 380V/220V,50HZ/60HZ (optional) |
Size of inner cleaning tank | 800*650*650mm(L*W*H) |
Size of outside | 1000*850*1200mm |
Capacity | 338L (270L is available) |
Control mode | Mechanical |
Heating temperature | 0 up to 110 adjustable |
Vibration mode | Bottom vibration |
Heating mode | Heating board at two sides |
Cleaning basket | Stainless steel, the mesh over 10*10mm |
Switch | Separated Power Switch, Ultrasonic SW and Heating SW |
Configuration | Assembled Four Universal wheel |
Separated lid/Cap | |
With cleaning Basket | |
Each generator has power wire of 5m | |
High Q value(NTK made in Japan) Vibrators | |
Stainless steel Drain valve assembled under the bottom | |
Automatic frequency tracking Generator | |
Over-current protection | |
Soft-start function | |
Material | |
Inner cleaning tank | SUS304L,2.0mm |
Vibrating side | SUS 304L,2.5mm |
Surrounded outside | SUS 304L,1.0mm |
Base support | Stainless steel Square tube 38mmx38mm,1.5mm |
DC Connector | no, low voltage power connection |
Process standard | |
Vibration side | Hard chrome plated over 0.05mm |
Appearance | No glitches, no corners, smooth, beautiful |
Inner cleaning tank | Well welded, upright, water-proof |
Welding spot | No burn marks, welding marks after polishing |
Fixed screw | Ball head smooth |
Assembled mode of vibrator | Glued + Screwed |
Heating rod | Well insulated, short-cut protected |
Free spare parts | |
Separated generator, heating rod, fuse | |
Packing | |
Wooden case with pallet, easy operated by fork Supported under the bottom avoid impacting during delivery Stretch seal around |
How ultrasonic work for Car parts ultrasonic washer ?
Clean Car Radiator/Cylinder/Parts Cleaning Equipment Ultrasonic Cleaner has functionality of frequency auto-sweeping to keep consistent cleaning performance
Detailed images
Clean Car Radiator/Cylinder/Parts Cleaning Equipment Ultrasonic Cleaner has ♦1: Tank lid ♦2: Cleaning basket ♦3: Single tank ♦4: with heating function ♦5: Drainage outlet ♦6: Removable casters
Product uses
Clean Car Radiator/Cylinder/Parts Cleaning Equipment Ultrasonic Cleaner can clean big size assembled and small car components
Product overview
The Advantages of KEEPLEADER™ Engine block ultrasonic cleaning machine
Ultrasonic cleaning machine delivers high performance industrial strength, cleaning action on Engine block, carburetor and Engine parts
01: Cleans carbon deposits from carburetors and all manner of engine parts
02: Removes stubborn oil grease, lubricants, paint, rust, and dirty (with-pre-cleaning in same cases
03: Aluminum sate
04: Penetrates deep into the part and cleans holes, small apertures and crevices
05: Clean sensitive parts like wiring and plastic without damage
06: Does not require line-of-sight for effective cleaning
07: Ensures part longevity due to high degree of cleanliness
KEEPLEADER™ Engine block ultrasonic cleaning machine are revolutionizing cleaning methods and processes on the automotive and mechanic shop floor, our Engine block ultrasonic cleaning machine can clean all kinds of automotive, aircraft, and marine engine parts, ultrasonic technology for cleaning parts eliminates manual labor while providing you with superior cleaning action, most parts can be cleaned with environmentally friendly water-based solutions
Ultrasonic cleaning machines work on the principle of agitating cleaning solvents using high frequency sound waves, the ultrasonic agitation creates millions of microscopic bubbles that implode releasing vast quantities of energy, this action, know as cavitations, dislodges any contaminant stuck to the surface of a part, ultrasonic cavitations thoroughly cleans every surface in contact with the cleaning fluid
While ultrasonic cleaning is the perfect deep cleaning solution for engine parts, choosing the right combination of cleaning machine and its cleaning chemistry can get a bit tricky, need help in selecting, these are several basics you need to know, this is where we come in, call KEEPLEADER™ and our engineer will help you select the right cleaning machine and machine chemistry
The cleaning scope of KEEPLEADER™ Engine block ultrasonic cleaning machine
Suitable for all types of engine parts
KEEPLEADER™ engine block ultrasonic cleaning machine effectively and thoroughly clean all types of engine parts
01: Automotive: thoroughly removes carbon deposits, grease, and other types of dirty and contaminants from carburetor, exhaust manifolds, cylinder blocks, 2-stroke and 4 stroke motorcycle engines, snow machines, ATV cylinders and heads, and more.
02: Marine: Suitable for inboard and outboard motors, the cleaning chemistry is both thorough and gentle on the aluminum parts reducing the risk of future corrosion
03: Aircraft: The high performance demands of aircraft engines establish the need for an intensive cleaning process that will restore the engine part to near original condition, our engine block ultrasonic cleaning machine easily, thoroughly, and safely clean both large and small parts, turbine blades, fuel nozzles, generator components, brakesand other parts that require periodic cleaning are all effectively and thoroughly cleaned using the ultrasonic cleaning process
Choosing the right combination for your specific situation can be challenging if this is your first time, just send email to KEEPLEADER™, we will quickly help you identify the optimum product and cleaning chemistry combo
Why choose ultrasonic cleaning machine to clean our engine block and engine parts?
Clean intricate and difficult to reach areas easily
A major challenge of any cleaning system is the difficulty faced in tackling tiny spaces, intricate geometries, and difficult to reach surfaces, ultrasonic cleaning penetrates even blind holes and small apertures, that previously had hit-and miss success rates, the uniform agitation of the cleaning solution ensures that the cleaning action penetrates even hard to reach areas that previously required specialized brushes and other complicated cleaning devices with no real guarantee of a successful and consistent cleaning outcome, various factors go into determining which combination of an ultrasonic unit and chemical solution is suited to your particular requirement
For effective cleaning the ultrasonic cleaning machine must use the right of cleaning chemistry, operate at the right temperature and use the correct frequency, the part to be cleaned the contaminant to be removed and the degree of soil, determine this, our years of experience advising manufacturing and maintenance clients on the right process for their cleaning needs help us identify the exact product combo that you need, just send KEEPLAEDER email or call us, and we’ll guide you to the right solution quick
Product drawing
Clean Car Radiator/Cylinder/Parts Cleaning Equipment Ultrasonic Cleaner is available for costomized dimension, functionality and configuration
Buying guides
After-sale service
After purchasing at KEEPLEADER™ is first step of our after-service, all of machines at KEEPLEADER™ has one year guarantee, we provide free samples for defected parts to do replacement except for human damage, under information for your notice
01: KEEPLEADER™ always posts the new technical file in our homepage that can help our client in new technical information of machines’ design, character, application, operation, maintenance,
and related, KEEPLEADER™ also welcome our clients feed back the machines’ working condition that can get one to one service
02: If the machine you purchased has any defects, please contact sales representative at KEEPLEADER™, we will assign our experienced engineer analyze your case and provide technical support, in case of damaged parts that cannot repair, KEEPLEADER™ will provide a new parts to replace the defect
03: For any replacement and maintenance, KEEPLEADER™ has user manual and training video
04: KEEPLEADER™ can go to oversea for on-site training
05: KEEPLEADER™ can provide electric diagram if in need
06: Clean Car Radiator/Cylinder/Parts Cleaning Equipment Ultrasonic Cleaner has "user manual" and "tutorial video"
FRQ
Troubleshooting of ultrasonic cleaning process
How to use ultrasonic cleaning machine correctly and efficiently, there are many professional suggestions collected from KEEPLEADER’S training course, herein, hope this post can acknowledge more companies, who are using ultrasonic cleaning in their production process
01: In first shift working, our ultrasonic cleaning machine works not so expected, why is this so?
Ans: everyone clearly knows that ultrasonic cleaning must use aqueous media or chemical solution, this possibility of dissolved gases hided, in ultrasonic process, as high-frequency sound waves travel through aqueous media, areas of compression and rarefaction occur, during rarefaction, there is negative pressure, with enough loudness (sufficient amplitude), cavitation, voids or tear in the cleaning liquid occur, these are sometimes referred as cavitation or vacuum bubbles, when the bubbles collapse or implode during compression, the energy (pressure and localized temperature) associated with this collapse is responsible for the cleaning power of ultrasonic
In the first shift cleaning, it is a near certainty that the aqueous media contains dissolved gases, this means that the ultrasonic bubbles formed during rarefaction contain dissolved gases rather that a near-vacuum, the bubbles are “cushy”, so they do not collapse efficiency, turning on the ultrasonic for a few minutes prior to processing a product releases the dissolved gases, if the ultrasonic machines have not been used for a whole, you should degas cleaning chemistries, or if fresh cleaning chemistry has been added, if in doubt, then degas
02: We have a small unheated ultrasonic tank, as the day goes on, cleaning efficiency keeps getting better, is this all due to degassing?
Ans: Most of the improvement is probably due to temperature effects, in fact, as the day progresses, the ultrasonic transducers generate heat, causing the temperature in the ultrasonic tank to increase, unless a temperature-controlled system is used, as the temperature increase, ultrasonic cleaning performance tents to improve, up to a point, the maximum performance temperature depends on the cleaning chemistry, for water, the maximum temperature about 55 degree, as the temperature increase, the viscosity of cleaning chemistry decreases, so cavitation becomes increasing effect, in addition, as the temperature increases, cleaning effectiveness tents to increase, whether or not ultrasonic are used
03: Why does ultrasonic performance decline later in the day?
Ans: When the liquid reach its boiling point caused by heating and inherent ultrasonic produced, for reason related to the degassing issue, the higher temperature, the higher the vapor pressure of the liquid, so the cavitation bubbles has more vapor, the bubbles become “cushy” and they do not implode effectively
04: The effectiveness of our ultrasonic cleaning line seems to vary throughout the day, why do we notice the worst problems when our throughout is highest?
Ans: The tank size usually design its average cleaning volume, if the cleaning basket is overloaded, the ultrasonic energy cannot reach any corner because of ultrasonic intensity is dampened during travelling ,
05: How to choose correct ultrasonic frequency?
Ans: For small components and precision parts, KEEPLEADER suggest 40khg or bigger, the higher frequency, the bubbles is smaller, which can have good penetrating performance into tiny blind holds, recesses, cracks, and gentle ultrasonic rubbing force, can well protect the substrate of cleaning parts, but the smaller bubbles cannot contain higher temperature and pressure, so, for big size parts or heavy grease, 28khz play a good cleaning role, up to one point, this depends on the your current and anticipated production line and process requirements
06: Our parts have heavy grease, we toss parts into the ultrasonic tank, leave them there for hours, How long do we need to clean them?
Ans: Ultrasonic cleaning time usually set in minutes, 3 to 5 minutes is normal, but, tank normally heated or chemical added to reduce the water surface tension and improve the bubble forming, many factories also using spraying process to speed up the cleaning, anyhow, the cleaning time is not hours, if have somehow, the chemical added might not be optimal, you need to adjust the change it, or ultrasonic transducer might be malfunctioning, the placement of the transducer or power density might be incorrect for the task at hand, the parts might not be suspended properly, so that parts are shadowed
07: If plastic tank, basket or fixture is ok for ultrasonic cleaning system?
Usually, no plastic in ultrasonic cleaning should be better, as mentioned previous, ultrasonic contains pressure and hot energy in vacuum bubbles, which implode when touching the substrate of cleaning parts, plastic tank, basket or fixture can soften and dampen the suction force, so, stainless steel, metal basket is recommended, we notice that some companies toss their parts into the plastic tank with ultrasonic vibrations in testing and erroneously concludes that their tank is workable, so not that, KEEPLEADER also advise you to consider your mesh size, try to use big mesh size in solid stance
08: Can we use acetone in ultrasonic cleaning for small-scale?
Inflammable solvent is strongly forbidden in ultrasonic cleaning, acetone is over its flash point at ambient temperature, ultrasonic is ignition source, most of ultrasonic cleaning machine is designed for organic, non-inflammable solvent cleaning
09: Conclusions
Efficient ultrasonic cleaning depends on its cleaning quality and productivity, for ordering, you need to evaluate what ultrasonic cleaning system can do, even the most important is what cannot do, take a step back, look at your whole cleaning line, where need to be improved and changed
Clean Car Radiator/Cylinder/Parts Cleaning Equipment Ultrasonic Cleaner is usually adopted detergent "Neutral, or Weak Alkali" the detailed formulation necessitate consulting with your local chemical supplier with your cleaning parts, contamination, cleaning effect expected, and other concerns
Contact Us
For more information of Clean Car Radiator/Cylinder/Parts Cleaning Equipment Ultrasonic Cleaner, Please contact keepleader
☺ Attn: Ms Helen
✉ E-mail: sales@keepleader.com
☎ Cellphone/Wechat/Whatsapp: + 86 13590415784
☎ Tel: + 86 755 84190358
☞ Website: www.keepleader.com / www.hfwelds.com
ADD: Rongxing Bldg, Bulong rd, Bantian st, Longgang, Shenzhen 518129 P.R.China
ZIP: 518129
Contact: Ms Wang
Tel: +86-755-84190358
Fax: +86-755-84190358
Mob: +86-13590415784
Email: sales@keepleader.com
Welcome to visit our Factory!!!
Copyright ©2004-2024 ultrasonic cleaner,ultrasonic welder,high frequency welder,Ultrasonic golf Cleaner,High frequency packing machine,Vapor degreaser,Transparent Cylinder making machine,portable spot welders All Rights Reserved.
ADD: Rongxing Bldg, Bulong rd, Bantian st, Longgang, Shenzhen 518129 P.R.China ZIP: 518129 Contact: Ms Wang
Tel: +86-755-84190358 Fax: +86-755-84190358 Mob: +86-13590415784
Email: sales@keepleader.com 技术支持: keepleader