Battery Cell Pack Welding Spot Welder Machine of Lithium Ion Cylindrical Batteries Tab 18650_26650 Soldering Resistance Welders

Battery Cell Pack Welding Spot Welder Machine

Battery Cell Pack Welding Spot Welder Machine perform spot bonding of battery tab/strip/connecting sheet in battery cell pack assembling, its reputations focus on computerized controlling system, dual pulses welding process combined in a cycle process, capacitors discharged DC power supplied, the dual pulse feature provides strong, clean and repetitive welds, the first pulse heats the weld surface to eliminate contaminants, and to seat the welding electrode tips, the second pulse then performs a strong spot weld that is reliable solution for consistent welding in battery pack welding

Product description

Overview of Battery Cell Pack Welding Spot Welder Machine

The latest spot welder introduced a high-frequency resistance spot welding for high-end needs of clients this spot welder is microcomputer control and AC-DC resistance sticks, single phase or dual pulse, capacitive discharge or transform discharged spot welding; the spot welders have wide scope in application at KEEPLEADER™, under examples for reference

01: All kind of steel lithium battery assembly

02: Aluminum lithium battery assembly, aluminum lithium-ion battery composite film of Nickel and aluminum welding

03: Nickel plate and Nickel plate connection, Nickel plate and the battery connection

04: Lithium-ion batteries and Nickel plate copper connection

05: All kinds of button batteries and Nickel plate welding

06: welding thin button cells will not have depression, yellow, black phenomenon

07: Ni-MH battery assembly

08: All the old batteries repeat the spot

09: Various hardware components of the welding

10: Foam Nickel, then precision hardware side access

Single and dual pulse versions

This spot welder has fine spot welder power sources allow you the versatility to take on welding from the large all the way into the micro-scale! KEEPLEADER™ spot welder gives good repeatability by displaying the exact energy readout of each weld, purchase a hand weld tool or weld heads to meet your welding requirements

The features of Capacitive discharge spot welders at KEEPLEADER™

01: inexpensive, capacitive discharge, power source single or dual pulse versions available

02: Adjustable weld energy/power, dual pulse systems have adjustment for energy for both pulses, in addition, the dual-pulse feature can be turned off.

03: weld energy indication

04: optional pen, battery tab and manual or pneumatic plug-in weld heads

05: standard foot switch

06: microcomputer control, visible and stable output, dual-pulse welding that can do pre-welding, pre-solder oxide removal, remove debris, reducing the spark, continued welding to ensure a solid solder joint appearance, no black, spot size of the uniform burr, does not affect the appearance of the welding appearance

07: with the traditional exchange pulse, capacitive discharge spot welder, welding time is very short on the intrinsic properties of the batteries had no effect, does not affect the battery internal resistance, change does not affect the voltage and capacity, but not to cell performance impact

After completion of the weld surface of the battery is more clean, burr is small, not yellow, and not black

08: the microcomputer control precision: long-term, high-speed scanning micro welding in the input voltage, the power of a wave, the calculation of compensation data immediately change the welding energy, so that the welding does not occur due to voltage fluctuation in the fire bombing of weld or phenomenon, to ensure that each welding effect consistent, and welding sparks small, minimal impact on the battery, almost none

09: the operation set simplification: new panel design, the use of aluminum and metal buttons, durable, micro-computer of the parameters, the use of LCD liquid crystal display, keyboard adjustment, accurate intuitive ,convenient and more humane

10: Adjustable and easy to use, the new electrode design, solder pin spacing, pressure independently adjustable, for the original welding, alignment accuracy, high yielding,

11: sale low maintenance, easy maintenance, as the machine most of the use of imported components, to ensure low failure rate, and the spot welder structure design, maintenance, replacement of only one integrated circuit board, the general mechanics can be replaced

12: with automatic alarm and cut off the system, if the spot welder is damaged, will automatically display failure, and cut off the welding circuit to prevent the failure to expand, and to remind the repair

13: automatic counting, one output can be automatically counted 0-9999 facilitate the calculation of daily production

14: import solder pins: unlike ordinary welding ring used in further processing of the material to be shaped, which KEEPLEADER™ uses imported high-quality special welding products welding pins. And other three sets of import and distribution of each welding machine needle

A note about dual-pulse, capacitive discharge technology

Dual pulse spot welding is used for high quality, precision welding, there are two pulse for every actuation of the welder, the first pulse is a small fraction of the total pulse energy, it has the ability to clean the area to be welded by giving it a quick heat pulse, evaporating surface water vapor, oil, oxides and other contaminants, it also establishes a good, high conductivity area for the second, or welding pulse, the seconds pulse fuses the two pieces together, the area of the weld is very small, the piece remains cool, and the electrical conductivity and strength are high because two piece are alloyed over the spot surface, the spot welder at KEEPLEADER™ is passed SGS audited

Dual pulse, capacitive discharge spot welder is particularly good for welding batteries, wires, jewelry, steel, stainless steel, chromium and other passivity surface, so far, most of spot welder at KEEPLEADER™ is applied in field of battery spot welding  

Capacitive welding has the advantage of quick an stable energy release, and manageable energy input, this means that welds occur fast enough that spots are small and have very small heat effected zones, KEEPLEADER™ adopts made-in-Japan capacitors that has better performance and life-span  

The welder can be operated on standard household voltage and powers

Battery pack/cell manufacturer/builder require spot welders for tab welding and battery pack assembly, this small battery terminal welder is ideal for battery packs and tabs and contacting sheets

Dual pulse industrial spot welders of KEEPLEADER™

01: Dual pulse operation removes surface inconsistencies

02: Dual pulse operation removes surface inconsistencies and contaminants

03: Adjustable pulse width, much more finesse that transformer based welders

04: Available 125, 250, 500 and 875 Joule (125, 250, 500 and 875w a second)

05: Adjustable from 1% to 100% energy discharge

06: Up to 600 welds/min

07: Simple, user-friendly interface, potable size

08: Perfect for battery pack assembly

09: Hi Visibility display shows weld parameters

This dual pulse, capacitive discharge spot welders are easy to use as well as powerful, CD (capacitive discharge) spot welder is a version of resistance fusion welding that offers high peak currents with extremely fast pulse rise times and short durations (on the order of 10’s of microseconds), the short pulse lengths and high current allows the welding of high conductive materials, including copper, and brass, welding current and pulse widths may be adjustable to weld more resistive materials such as steel, and Nickel, capacitive discharge welding produces repeatable welds, independent of local line voltage variations and is capable of extremely fine energy adjustment, the dual pulse weld setting helps eliminate surface inconsistencies, contamination and allows adjustment of the initial contact of the welding electrodes to produce repeatable effects

KEEPLEADER™ can make modification on our current design to satisfy special requirements in diversity, welcome to filed inspection

Technology

Battery Cell Pack Welding Spot Welder Machine gets reputation around the world, under Partial advantages differ from competitors for reference

#1:DC output, heat concentration, the heat efficiency is increased, the welding process is stable, the welding quality is improved and the electrode life is prolonged

#2: High speed and high precision microprocessor control, to provide highly stable repetitive welding, with current monitoring function

#3: Digital control, touch screen is visible operation, maintenance and diagnosis

#4: High speed welding: a quick start and high polarity switching reduced the temperature effect so that make the welding surface clean and beautiful

#5: Polarity switching: suppression of asymmetrical result makes the two points welding strength uniform and extends the service life of the electrode

#6: The imported IGBT module full control the discharge, welding quality and welding speed, no ordinary welding can compare with it

#7: Double pulse can reduce welding spatter, effectively improve the quality of welding

#8: Data storage, 168 programmable channels for arbitrary selection

#9: Welding voltage locking technology to prevent net voltage fluctuation to affect the welding current 

Machine Uses

Battery Cell Pack Welding Spot Welder Machine is suitable for welding in 18650,26650,21700,32650 electric vehicle battery pack, electric bicycle battery pack, automobile battery module, street lamp battery pack, balance car battery pack, scooter battery pack, mobile power supply, starting battery pack module, electric tool batter pack, energy storage power supply battery pack and other fields

Packaging

Battery Cell Pack Welding Spot Welder Machine is assembled in plywood case, the user won't take reassembly for nornal working

FRQ

How can I buy good quality Battery Cell Pack Welding Spot Welder Machine

Firstly: with on line or email conversation, to check the supplier is professional or not, if the supplier has ever supplied the similar machines to other buyer, will be better, don’t save time on studying, don’t stop asking questions before order, more time and efforts you spend, more you can get on the purchasing

What is the auxiliary equipment for Battery pack spot welding machine?

It need one air compressor and necessary tooling, KEEPLEADER ™ can also make the tooling according to your welding products, the buyer need to provide samples and 3D drawing

I never use Battery pack spot welding machine before, how can I operate it?

For small machine, under 10kw, it is easy, KEEPLEADER ™ will provide user manual and train video, also have on line service to resolve any problem

For big machine, example: 50~100kw, Engineers of KEEPLEADER ™ will come to your country, help to install the machine, and train your workers. Buyer also can come to China 1~2 days for necessary Factory training before shipment 
Does KEEPLEADER also makes the tooling?

Yes, KEEPLEADER ™ has tooling department, can do customized, please provide samples and 3D drawing of igs format after order 
What information does buyer need to provide in advance?

Please let KEEPLEADER ™ know, 1: material, 2: thickness, 3: size of your products, 4: sample picture, 5: purchasing budget

Does KEEPLEADER has messenger for on line service

Skype: keepleader

Whatsapp:+86 13590415784

How long is the warranty time?

One year  

Contact Us

Battery Cell Pack Welding Spot Welder Machine takes semi-automatic operation for lithium ion battery pack assembly welding, stable and efficient, simple operation, good welding performance and no damage to the battery cells, the user merely treats manual loading, unloading and positioning in a cycle process, keepleader, we additional construct horizontal X-axial feeding system for one side automatic welding, furthermore, horizontal and vertical X,Y axial feeding system for two sides automatic welding, the ultimate solution often replies on necessities of practical production,thanks for our engineers take unremitting efforts in improvement, it is time for you to attain our tech assistance 

☺ Attn: MS Helen

✉ E-mail:sales@keepleader.com

☎ Cellphone: +86 13590415784 (Wechat/Whatsapp)

☎ Tel: +86 755 84190358

☞ Website: www.hfwelds.com / www.keepleader.com