Solvent Degreaser Ultrasonic Vapor Degreasing Steam Cleaning Bath of Vapor Degreaser Refrigeration Dryer Industrial Steam Washer

Solvent Degreaser Ultrasonic Vapor Degreasing Steam Cleaning Bath

Solvent Degreaser Ultrasonic Vapor Degreasing Steam Cleaning Bath is the cleaning process by condensing solvents vapors on the object that is being cleaned, the process does not require any water or scrubbing, instead, the machine, a vapor degreaser uses solvent vapors to clean and remove contaminants off of parts, the process is used to clean various materials during manufacturing such as plastic, glass, metal, gold and ceramic

Machine Description

Solvent Degreaser Ultrasonic Vapor Degreasing Steam Cleaning Bath

01: Application

Solvent Degreaser Ultrasonic Vapor Degreasing Steam Cleaning Bath is an industrial process that uses solvent vapors to wash oil, grease, and other contaminants off of metal and plastic parts that will be used in manufacturing, it is especially effective for cleaning small parts and those containing deep recesses that are difficult to reach by hand, the process can be configured in variety of ways to produce the desired level of cleanliness and to minimize adverse air quality impacts that might be caused by escaping solvent vapors

At its simplest, Solvent Degreaser Ultrasonic Vapor Degreasing Steam Cleaning Bath is performed in an open-top tank containing a sump of boiling solvent at the bottom, parts to be  cleaned are lowered into the tank just low enough to be enveloped by the rinsing vapors, the cleaning process takes place in this so-called vapor zone, when the hot vapors touch the relatively cooler inner and outer surfaces of the parts they condense to a liquid and dissolve any oils, lubricants, waxes or similar contaminants they encounter, the contaminant-laden solvent the drips off the parts under force of gravity and falls back in the boiling sump

The oil, lubricants and other contaminants that enter the boiling sump will not dirty the vapors, because the solvent boil at lower temperatures that oil, the boiling sump temperature must be maintained just high enough to vaporize the solvents but not so high as to also vaporize the oils, this is key to the success of the vapor degreasing process in Solvent Degreaser Ultrasonic Vapor Degreasing Steam Cleaning Bath

The upper walls of an open-top degreasing tank typically include a cooling system called a cold trap, its purpose to cool and condense any vapors that approach the open top of the tank and could escape to the surrounding environment, in practice, en enclosed, or closed-loop Solvent Degreaser Ultrasonic Vapor Degreasing Steam Cleaning Bath, has an airtight chamber in which degreasing occurs, there are many configurations for vapor degreasing processes, some systems feature a spray wand that can be operated by hand to direct solvent into hard-to-reach areas of complex parts, liquid immersion degreasing involves dipping parts into liquid solvent, typically to loosen up stubborn oil deposits, this is typically a pretreatment process done prior to conventional Solvent Degreaser Ultrasonic Vapor Degreasing Steam Cleaning Bath,modern immersion degreasers use ultrasonic technology to blast the parts with microscopic bubbles that help scour away oil and other contaminants

02: Parameter

03: Advantages

Fast and Effective cleaning: Vapor cleaning happens in a matter of minuets as the vaporized solvent solubilizes the organic contaminant making it more efficient process to eradicate dirty in tiny crevices, thereby outperforming conventional hand wiping or dipping

Compact Footprint: allow for large parts to be cleaned within a minimum footprint

Cost effective results: Solvent Degreaser Ultrasonic Vapor Degreasing Steam Cleaning bath clean parts completely without residue while reducing cycle time and increasing throughout

Parts are clean and dry: all functional process in cleaning in one compacted tank, after vapor degreasing, the parts are clean and dry, ready for the next manufacturing steps

Thoroughly removes grease, oil, chips and most other contaminants from metal parts of any size and shapes, usually in a minute or less

Minimizes rejects because vapor reaches and removes contaminants from deep draws, holes, and places which are most  inaccessible

Soft and gentle degreasing: Solvent Degreaser Ultrasonic Vapor Degreasing Steam Cleaning bath is vapor cleaning without touching the parts, solvent is compatible with dissolving practical contaminants, reduce risk of damage to delicate parts

Flexible Process: can be used along, or as part of a process flow line

Consumption-efficient: consumes only small quantities of solvent, contaminated solvent is recovered economically for re use

Save time and cost in its own operation, and in the subsequent handing can finishing of parts

04:Character

Removable panel for easy maintenance access

Solvent cool down mode to minimize solvent loss

100% freeboard ration to minimize solvent consumption

Stainless steel condenser and chiller coils to avoid corrosion

Tank provided with thermal insulation and stainless steel panels

Sloped tank bottom provides easy of maintenance when cleaning

Sensor detector of safe protection for compressor, low level liquid, temperature

304 stainless steel water separator, construction, sealing lid, tube, piping and valve

Water separator for continuous removal of condensed atmospheric moisture from the system

Primary and refrigeration compressor freezing system include 360 angle peripheral stainless steel finned cooling coils

Vapor watch safety circuit, with manual reset sensors, to monitor system functions, identify faults, and notify operator when maintenance or service is needed

05: Working Procedures

Wetting: components in solvent reduce surface tension, allowing solvent to penetrate soils

Dissolution: Solvent dissolves the organic contamination

Displacement: The solvent may separate the soil from the substrate, agitation is often necessary in order to full displace

Dispersion: the suspended soils are evenly dispersed preventing soil re-deposition

Detailed Images

Solvent Degreaser Ultrasonic Vapor Degreasing Steam Cleaning Bath is manual operated, the oil and soil that drips into the boil sump increase the boiling point of the degreasing solvent, the solvent needs to be replaced with its boiling point increases to a curtain point, as determined by the type of solvent, precautions need to take place when replacing the solvent, especially is the unit is arranged to distill the solvent in the boil sump (reducing the amount to be replaced), our machine has temperature sensor alarming buzzer to remind the operator to replace the solvent

Contact Us

Solvent Degreaser Ultrasonic Vapor Degreasing Steam Cleaning Bath has versatile configurations complied with different practical cleaning process, by ensuring we have complete control of all our manufacturing and programming process, keepleader has the flexibility to meet individual customer requirements and provide cleaning solutions for many different market and application, if you are interested in confidential exploratory discussions to find out whether we can have real beneficial impact on your business then please contact us

☺ Attn:Ms Helen
✉ E-mail:sales@keepleader.com
☎ Cellphone:+86 13590415784 (Wechat/Whatsapp)
☎ Tel: +86 755 84190358
☞ Website: www.hfwelds.com / www.keepleader.com