Stencil Washer Ultrasonic Stencil PCB Cleaner is coupled with an aqueous detergent solution that cleans at low temperature below 43 Celsius degree, would be considered to be the ideal process combination for cleaning fine-pitch SMT screens and stencils, detergents are wetting agents that can be formulated to attack specific contaminants given specific cleaning parameter such as low temperature and type of cleaning agitation, Stencil Washer Ultrasonic Stencil PCB Cleaner adopts ultrasonic cavitation, that is the best possible cleaning agitation to deliver the cleaning solution, and to scrub the fine- and ultra fine-pitch apertures, it causes the least possible trauma to the etched image, the resulting liquid waste can be easily filtered in an existing filtration system designed to handle lead contaminated water
Machine Description
Stencil Washer Ultrasonic Stencil PCB Cleaner
Application
Stencil Washer Ultrasonic Stencil PCB Cleaner utilizes precisely controlled ultrasound waves to eradicate nu-re-flowed solder paste, red glue and uncured adhesives from stencils, screens, misprints, pallet and squeegee, the ultrasonic energy under intensity control is gentle and even and will not damage delicate parts, but it is highly effective in the removal of even dried pastes on the fine-pitch stencils, this Stencil Washer Ultrasonic Stencil PCB Cleaner is composed of two chambers, a ultrasonic agitation tank and immersion rinsing tank, in addition, independent filtering circulation is integrated, hence, it is a closed-loop circulation cleaner to eliminate discharge and to prolong the wash solution life and avoid cross-contamination, ultrasonic agitation is performed by intelligent ultrasonic generators of 40khz in a liquid cleaning medium, this process called cavitation forms bubbles in the liquid that reach even the tiny apertures of the stencils, the bubbling action provides with mechanical force to separate contaminants from the stencil, higher frequency can result in better cleaning but the exposure time to moisture increases which could harm the stencil adhesive bonds, it is therefore a standard practice to use sweep feature to gain the optimal performance, stainless steel made of Stencil Washer Ultrasonic Stencil PCB Cleaner can efficiently damper the energy’s deterioration during transmission, and resist on detergent corrosion, ultrasonic mechanical agitation participates proper detergent is a practical approved approach in versatile stencils restoration after printing process, that being regarded as reliability, durability, compatibility and cost-efficiency in SMT field of stencil cleaning procedures
Parameter
Name | |
Model | KLE-1072S |
Ultrasonic Power | 3600w |
Heating Power | 2000w |
Circulation Pump | 500w |
Ultrasonic Frequency | 40khz |
Qty of Cleaning Tank | Dual tanks |
Inner size of Ultrasonic Chamber | 840*250*840mm |
Inner size of Rinsing Chamber | 840*250*840mm |
Inner Size of Filter circulation Tank | 840*350*840mm |
Filtering Capability | 20um |
Application | Solder Paste and Uncured Adhesive Removal |
Stencil Size | 738*738mm |
Power Source | 110v/220v,50hz/60hz |
Cleaning and Rinsing Time | Approx. 5min./cycle*3 |
Construction | Welded Tube Steel Frame |
Material | Stainless Steel |
Finish | Stainless steel Matrix, or Powder-Coating Epoxy |
Vibrators Position | Mounted on the beneath and side of tank |
Control | Digital Timer, Temperature Control |
Packaging Dimension | 1.5*1.2*1.3m |
Groess Weight | 280kgs |
Salient Character
Stainless steel construction to improve longevity and resist detergent corrosion
Low profile is coupled with stencil rack for easy loading and unloading
Gratification for versatile stencil, and effective to decontaminate all types of solder pastes
Digital Temperature control, ultrasonic intensity and intermittent time of ultrasonic agitation
Safe 31 watts per liter power ration for optimal safety control
Independent filtering circulation system effectively filters out loosed particles
Filtering cores made of stainless steel are precision etched or laser cut for residue filtering
In options of Hand-held rinsing wand, hot air drying gun and auto lift and transmission
Liquid level detector to monitor liquid ratio to avoid liquid absence or insufficiency
Overflow integrates pumping circulation to complete closed-loop filtering circulation
Detailed Images
Stencil Washer Ultrasonic Stencil PCB Cleaner stands out of its competitors, likely, manual wiping, high pressure nozzle jet cleaning, solvent vapor condensation cleaning and saponification cleaning because of its salient advantages, such as custom designed dimension and function to accommodate any size stencil; analogue or digital temperature control, which is crucial to protect the glue bonding; two chambers of combining ultrasonic agitation scrubbing and immersion rinsing, sediment is collected in bottom slot with gravity and loosed particles are completed filtering circulation with a closed-loop, independent filtering circulation system; complete cleaning: microscopic ultrasonic removal of solder paste, post solder flux build-up and more; all-in-one cleaning: all workstations included in one compact unit minimizing required floors-pace; easy loading and unloading: the machine is coupled with holding fixture or stencil stack to assist on cleaning presence; portability: the entire systems more easily around working shop on sturdy casters; conservation of detergent: from wash station filter that extends chemical life and reduce consumption; easy maintenance: with easy-to-access, easy to-replace parts
Machine Uses
Stencil Washer Ultrasonic Stencil PCB Cleaner employs ultrasonic wave going through aqueous tank to generate oscillation scrubbing with implosion of tiny vacuum voids, in this process, you submerge the stencil in a cleaning solution, and let ultrasonic vibration penetrate aperture of your stencil to gain impeccable decontamination, Stencil Washer Ultrasonic Stencil PCB Cleaner will thoroughly clean your stencils in a fraction of the time it would take manually, drastically eliminating the resources required for the cleaning process and ensuring stencils are ready to use quickly, what is more, the cleaning solution and ultrasonic forces can reach surface areas that would be impossible to clean with a manual process, certifying your stencils are entirely free of contaminants, Stencil Washer Ultrasonic Stencil PCB Cleaner is gentle process that avoids expose to harsh chemical, creating a safer environment and avoiding damage to delicate parts
Contact Us
When selecting a Stencil Washer, that necessitates confidence of you are purchasing a unit that will not only give you a precision cleaning but will also last for years to come, our Stencil Washer Ultrasonic Stencil PCB Cleaner is held to the highest standards in industry and this is backed by our competitive warranty, stainless steel construction resists corrosion and ensure a long lifespan for your unit, Stencil Washer Ultrasonic Stencil PCB Cleaner can be built to custom specification to suit your exact needs, choose your ideal dimensions and frequency to create the perfect model, all unit come with built-in digital controls, low level liquid protection, independent filtering circulation reservoir, and further more optional configurations, such as hand-held hot air drying gun, hand-held high pressure nozzle jet spraying wand, auto lift and transmission mechanism, liquid turbid inspector, hot air drying gun and other more, want to find out more information, don’t hesitate to contact us today
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Tel: +86-755-84190358
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Email: sales@keepleader.com
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ADD: Rongxing Bldg, Bulong rd, Bantian st, Longgang, Shenzhen 518129 P.R.China ZIP: 518129 Contact: Ms Wang
Tel: +86-755-84190358 Fax: +86-755-84190358 Mob: +86-13590415784
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